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CHEMICAL PROCESSING

Valve applications across chemical processing plants.

See how material compatibility, containment and control requirements change from feed preparation to product recovery.

01RAW MATERIAL & CHEMICAL FEED

RAW MATERIAL & CHEMICAL FEED

Meter and isolate chemical feed streams.

Feed systems transfer solvents, acids, alkalis and other raw materials into the process at controlled rates.

WHERE IT IS USED

  • Storage tank outlets
  • Transfer pumps
  • Dosing skids
  • Feed manifolds
APPLICATION CHALLENGE

Corrosion, crystallization and hazardous leakage can affect reliability and operator safety.

VORNET APPROACH

Corrosion-resistant ball, globe and check valves are matched to the chemical composition and feed function.

RECOMMENDED VALVE TYPESValves selected for this application

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Floating Ball Valve

Chemical feed shutoffFloating Ball ValveBall Valves

Compact quarter-turn tight shutoff for process and utility lines.

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Cast Steel Globe Valve

Feed flow regulationCast Steel Globe ValveGlobe Valves

Dependable throttling and shutoff for process and utility service.

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Forged Steel Parallel Gate Valve

Small-bore isolationForged Steel Parallel Gate ValveGate Valves

Compact high-pressure isolation for small-bore process lines.

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02REACTION & PRESSURE CONTROL

REACTION & PRESSURE CONTROL

Maintain stable reactor conditions.

Reactors require accurate control of feeds, pressure, temperature and utility flows throughout the batch or continuous cycle.

WHERE IT IS USED

  • Reactor inlet
  • Jacket utilities
  • Pressure control
  • Emergency isolation
APPLICATION CHALLENGE

Temperature swings, exothermic reactions and hazardous media demand repeatable control and reliable containment.

VORNET APPROACH

Control and globe valves regulate process variables while automated ball valves provide rapid isolation.

RECOMMENDED VALVE TYPESValves selected for this application

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Metal-Seated Trunnion Ball Valve

Reactor isolationMetal-Seated Trunnion Ball ValveBall Valves

Metal-seated isolation for abrasive, hot or severe process media.

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High-Pressure Forged Steel Globe Valve

Pressure controlHigh-Pressure Forged Steel Globe ValveGlobe Valves

Forged-body regulation and shutoff for high-pressure service.

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Forged Steel Self-Sealing Check Valve

Reactor backflow protectionForged Steel Self-Sealing Check ValveCheck Valves

Pressure-energized non-return protection for demanding high-pressure duty.

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03SEPARATION & RECOVERY

SEPARATION & RECOVERY

Control flow through separation equipment.

Distillation, absorption, filtration and extraction systems separate products, solvents and recycle streams.

WHERE IT IS USED

  • Column feed and bottoms
  • Reflux systems
  • Filter isolation
  • Solvent recovery
APPLICATION CHALLENGE

Two-phase flow, pressure drop and changing composition can cause erosion, flashing or unstable control.

VORNET APPROACH

Application-specific control trim and isolation valves are arranged around each separation duty.

RECOMMENDED VALVE TYPESValves selected for this application

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Y-Type Globe Valve

Separation flow controlY-Type Globe ValveGlobe Valves

Reduced-flow-resistance throttling for steam and high-pressure duty.

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Top-Entry Trunnion Ball Valve

Column isolationTop-Entry Trunnion Ball ValveBall Valves

In-line maintainable isolation for critical continuous-service pipelines.

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Cast Steel Swing Check Valve

Recovery pump protectionCast Steel Swing Check ValveCheck Valves

Automatic reverse-flow protection for pumps and process equipment.

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04PRODUCT TRANSFER & UTILITIES

PRODUCT TRANSFER & UTILITIES

Keep products and supporting utilities moving.

Finished products, steam, water, thermal oil, nitrogen and compressed air connect each unit with storage and dispatch.

WHERE IT IS USED

  • Product transfer
  • Steam and condensate
  • Thermal oil
  • Nitrogen and plant air
APPLICATION CHALLENGE

Mixed services require different sealing, material and operating characteristics within the same plant.

VORNET APPROACH

Gate, ball, globe and check valves are assigned by isolation, regulation and non-return function.

RECOMMENDED VALVE TYPESValves selected for this application

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Three-Way Ball Valve

Product routingThree-Way Ball ValveBall Valves

Compact flow diversion between process, bypass and transfer branches.

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Cast Steel Wedge Gate Valve

Utility isolationCast Steel Wedge Gate ValveGate Valves

Full-bore pipeline isolation with low pressure loss.

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Swing Weight-Loaded Check Valve

Transfer pump protectionSwing Weight-Loaded Check ValveCheck Valves

Adjustable closing response for high-flow pump discharge service.

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APPLICATION SUPPORT

Tell us where the valve will work.

Share the process area, media, pressure, temperature and project requirement. Vornet will review the application and recommend a suitable valve configuration.

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