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HYDROGEN ENERGY

Valve applications across the hydrogen value chain.

Explore the specific isolation and control duties from hydrogen production and purification to compression, storage and delivery.

APPLICATION OVERVIEW

Four critical parts of the hydrogen energy process.

01HYDROGEN PRODUCTION

HYDROGEN PRODUCTION

Control feed, utilities and generated hydrogen.

Electrolysis and reforming systems convert water or hydrocarbons into hydrogen using tightly controlled process streams.

WHERE IT IS USED

  • Water and feed gas
  • Electrolyzer balance of plant
  • Reformer process lines
  • Steam and utilities
APPLICATION CHALLENGE

Hydrogen permeability, thermal cycles and purity requirements place special demands on materials and stem sealing.

VORNET APPROACH

Low-emission valves with compatible materials are selected for hydrogen, feed and utility duties.

RECOMMENDED VALVE TYPESValves selected for this application

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Forged Steel Soft-Sealed Trunnion Ball Valve

Hydrogen production isolationForged Steel Soft-Sealed Trunnion Ball ValveBall Valves

Candidate forged isolation platform; seals and materials require hydrogen-service verification.

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High-Pressure Forged Steel Globe Valve

Feed and utility controlHigh-Pressure Forged Steel Globe ValveGlobe Valves

Forged regulation platform; final trim requires media, pressure and temperature review.

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Forged Steel Self-Sealing Check Valve

Production backflow protectionForged Steel Self-Sealing Check ValveCheck Valves

High-pressure non-return platform subject to hydrogen material compatibility review.

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02PURIFICATION & SEPARATION

PURIFICATION & SEPARATION

Protect hydrogen purity during separation.

PSA, membrane and drying systems remove impurities before hydrogen enters compression or downstream use.

WHERE IT IS USED

  • PSA switching valves
  • Membrane isolation
  • Dryer regeneration
  • Purge and vent lines
APPLICATION CHALLENGE

Frequent cycling and small hydrogen molecules require stable seats, packing and low internal leakage.

VORNET APPROACH

Fast-cycling ball valves and low-emission globe valves support switching, isolation and purge functions.

RECOMMENDED VALVE TYPESValves selected for this application

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Floating Ball Valve

Purification skid isolationFloating Ball ValveBall Valves

Compact isolation platform for clean gas skids; hydrogen-compatible seals must be confirmed.

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Cast Steel Globe Valve

Purification flow controlCast Steel Globe ValveGlobe Valves

Throttling platform for separation duty, with trim selected after hydrogen-service review.

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Y-Type Check Valve

Separator protectionY-Type Check ValveCheck Valves

Non-return platform for high-pressure gas lines after material compatibility verification.

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03COMPRESSION & STORAGE

COMPRESSION & STORAGE

Isolate high-pressure hydrogen safely.

Compressors and storage banks raise and retain hydrogen pressure for transport, buffering and refueling.

WHERE IT IS USED

  • Compressor suction
  • Compressor discharge
  • Cascade storage
  • Pressure relief manifolds
APPLICATION CHALLENGE

High pressure, rapid decompression and reverse flow require controlled materials, sealing and equipment protection.

VORNET APPROACH

High-pressure ball, gate and check valves provide isolation and non-return protection around compression assets.

RECOMMENDED VALVE TYPESValves selected for this application

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DBB Ball Valve

Storage positive isolationDBB Ball ValveBall Valves

Compact isolation and bleed platform; hydrogen pressure class and seals require engineering approval.

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Forged Steel Soft-Sealed Trunnion Ball Valve

Compressor isolationForged Steel Soft-Sealed Trunnion Ball ValveBall Valves

Forged trunnion platform for high-pressure gas, subject to hydrogen qualification.

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Forged Steel Parallel Gate Valve

Small-bore high-pressure isolationForged Steel Parallel Gate ValveGate Valves

Forged small-bore isolation platform with hydrogen-compatible trim to be specified.

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04DISTRIBUTION & END USE

DISTRIBUTION & END USE

Deliver hydrogen to the point of use.

Pipelines, tube trailers and plant distribution systems route hydrogen to industrial users and fueling equipment.

WHERE IT IS USED

  • Hydrogen pipelines
  • Loading manifolds
  • Pressure reduction
  • User isolation
APPLICATION CHALLENGE

Leak prevention and safe pressure reduction are essential across repeated transfer and connection cycles.

VORNET APPROACH

Tight-shutoff ball valves and engineered control valves manage isolation, routing and pressure reduction.

RECOMMENDED VALVE TYPESValves selected for this application

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Fully Welded Trunnion Ball Valve

Distribution line isolationFully Welded Trunnion Ball ValveBall Valves

Low-leak-path pipeline platform; hydrogen compatibility requires project-specific confirmation.

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Top-Entry Trunnion Ball Valve

Maintainable end-use isolationTop-Entry Trunnion Ball ValveBall Valves

In-line maintainable isolation platform with project-specific hydrogen trim.

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Cast Steel Swing Check Valve

Distribution backflow protectionCast Steel Swing Check ValveCheck Valves

Non-return platform for delivery systems after hydrogen-service engineering review.

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APPLICATION SUPPORT

Tell us where the valve will work.

Share the process area, media, pressure, temperature and project requirement. Vornet will review the application and recommend a suitable valve configuration.

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